China Paper Mill Gearbox for Paper Machine double stage worm gearbox

Product Description

The gearbox  is usually used for minimal-speed and higher-torque transmission tools. The electricity of the electrical motor, inner combustion motor or other large-velocity procedure is achieved by means of the gear of the enter shaft of the reducer meshing with the huge equipment on the output shaft. The ratio of the variety of enamel is the transmission ratio.There 4 type gearbox for paper mill,pls check out the adhere to informations:

Worm/spiral bevel gearbox reducer

1. Worm/spiral bevel gear reducer is made in accordance with global specialized needs and has a large technological content.
2. It saves area, is reliable and resilient, with high overload capability, and the energy can reach more than 200KW.
three. Lower vitality usage, excellent functionality, and the reducer effectiveness is as higher as 95%.
four. K spiral bevel gear reducer has low vibration, reduced sound and high strength conserving.
5. The spiral bevel equipment reducer is made of large-quality steel materials, rigid forged iron box, and the surface area of the equipment is higher-frequency heat taken care of.

six. Soon after precision processing, the reducer that types the transmission assembly of helical gears, bevel gears and bevel gears is geared up with different types of motors, forming an electromechanical integration, which entirely guarantees the quality qualities of the geared motor products.

2. Functionality characteristics:
1. Vertical output, compact structure, tough tooth surface area transmission torque, high-precision gears make certain secure operate, low noise and prolonged daily life.
2. Set up strategy: foot set up, hollow shaft set up, flange set up, torque arm set up, tiny flange installation.
three. Enter manner: motor direct relationship, motor belt relationship or enter shaft, relationship flange enter.
4. Output method: hollow shaft output or reliable shaft output, the common efficiency is ninety four%.
five. Mix with R sequence to get bigger velocity ratio.

3. Specialized parameters:

Speed ratio variety: simple variety 5.36~197.37, K/R combination sort can reach 32625
Torque assortment: 200~50000 Nm
Energy range: .eighteen~200 kW

Helical equipment hardened equipment reducer

one. R sequence helical gear hardened equipment reducer is manufactured in accordance with worldwide complex needs and has a substantial technological content material
two. Challenging tooth surface area reducer will save area, is dependable and sturdy, has large overload capability, and the energy can achieve 132KW
three. Minimal energy usage, exceptional functionality, and the reducer performance is as high as ninety five% or far more
4. Lower vibration, lower sounds and higher power conserving
five. The helical equipment reducer is manufactured of substantial-top quality cast metal material, rigid cast iron box, and the area of the equipment is large-frequency warmth treated
six. Soon after precision machining to ensure shaft parallelism and positioning bearing requirements, the reducer forming the helical equipment transmission assembly is geared up with various sorts of motors, combined into mechatronics, which entirely ensures the top quality attributes of the geared motor goods.

2.Attributes:
1. Tiny offset output, compact construction, greatest use of cupboard space, the 2nd and 3rd ranges are in the identical cabinet.
two. It adopts integral casting box, which has good structural rigidity, which is easy to improve the power of the shaft and the existence of the bearing.
three. Set up method: foot installation, flange installation with massive and small flanges, straightforward to decide on.
4. With reliable shaft output, the common performance is ninety six% for the second stage, 94% for the 3rd stage, and eighty five% for the R/R mix.
5. The RM sequence specifically designed for mixing can bear bigger axial and radial forces.

three. Technical parameters:

Velocity ratio range: R basic sort 3.33~289.74, RX variety 1.3~8.65, R/R mixed variety can reach 27001
Torque variety: R standard variety 85~18000 Nm, RX type twenty~1680 Nm
Electrical power assortment: R standard kind .eighteen~160 kW, RX sort .18~132 kW

 

Parallel shaft helical equipment reducer

1. The F series parallel shaft helical equipment reducer is produced in accordance with international technical needs and has a large technological articles.
two. It will save space, is reliable and sturdy, has substantial overload ability, and the electricity can attain far more than 90KW.

three. F parallel shaft helical equipment reducer has reduced power intake, exceptional overall performance and efficiency as large as 95%.
four. Parallel shaft helical gear reducer has lower vibration, minimal sounds and high power preserving. It is manufactured of substantial-quality steel materials, rigid cast iron box, and the surface of the gear is large-frequency heat taken care of.
five. Right after precision machining, the shaft parallelism and positioning precision are ensured. All of this constitutes the gear transmission assembly. The reducer is geared up with various motors, forming a mechatronics, which completely guarantees the top quality qualities of the geared motor goods.
 
two.Features:
1. Parallel output, compact framework, large transmission torque, secure operation, minimal sounds and prolonged life.
2. Installation method: foundation installation, hollow shaft set up, flange installation, torque arm installation, modest flange installation.
three. The rotation course of the enter and output of the basic two-phase is the same, and the a few-phase is opposite another consultation is necessary for F/R combination.
four. Output method: hollow shaft output or solid shaft output.
five. Typical performance: ninety six% for stage two, 94% for amount a few, and 85% for F/R mix.

 three. Technological parameters:

Velocity ratio range: standard sort 3.eighty one~281.71, F/R mix type can reach 31434
Torque range: 200~18000 Nm
Electricity assortment: .18~two hundred kW

Helical gear worm equipment reducer

  1. The S collection helical equipment worm reducer has a large technological articles. It has a mixture of helical gear and worm gear for built-in transmission, which increases the torque and performance of the machine. This series of merchandise have full specifications, extensive velocity selection, excellent versatility, adapt to a variety of set up techniques, risk-free and dependable functionality and prolonged lifestyle, and have executed worldwide standards.
  2. The surface of the human body has a heat dissipation influence, powerful vibration absorption, reduced temperature increase and reduced sounds.
  3. The machine has good sealing performance and sturdy adaptability to the functioning atmosphere.
  4. The helical equipment worm equipment reducer has higher transmission precision, which is especially appropriate for functioning in occasions with recurrent beginning. It can be connected to a variety of reducers and equipped with various sorts of motor drives. It can be set up in a ninety diploma transmission procedure.
position.
  5. The key factors of the S helical equipment reducer are produced of hugely wear-resistant components and have been through specific heat remedy. They have the characteristics of high machining accuracy, stable transmission, small dimensions, huge carrying capability, and long daily life.
  6. The helical gear reducer can be outfitted with various kinds of motors, forming an electromechanical integration, which completely assures the top quality attributes of the merchandise.
 
2.Characteristics:
  1. Mixture of helical equipment and worm gear, compact structure and large reduction ratio.
  2. Installation technique: foot set up, hollow shaft installation, flange set up, torque arm installation, modest flange set up.
  3. Enter mode: motor immediate link, motor belt relationship or input shaft, link flange input.
  4. Typical efficiency: reduction ratio of 7.5-69.39 is seventy seven% 70.43-288 is sixty two% S/R combination is 57%.
  5. Blend with R collection to get larger speed ratio.
 

 three. Complex parameters:

Pace ratio variety: standard type 9.ninety six~244.seventy four, S/R blend sort can get to 8608
Torque range: 43~4200 Nm
Power assortment: .18~22 kW

Packing 

Contact us to have a lot more information about “Gearbox “

US $23-1,100
/ Piece
|
1 Piece

(Min. Order)

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Application: Motor, Machinery, Agricultural Machinery, Paper Mill
Function: Distribution Power, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

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Customization:

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Speed ratio range: basic type 5.36~197.37, K/R combination type can reach 32625
Torque range: 200~50000 Nm
Power range: 0.18~200 kW

###

Speed ratio range: R basic type 3.33~289.74, RX type 1.3~8.65, R/R combined type can reach 27001
Torque range: R basic type 85~18000 Nm, RX type 20~1680 Nm
Power range: R basic type 0.18~160 kW, RX type 0.18~132 kW

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Speed ratio range: basic type 3.81~281.71, F/R combination type can reach 31434
Torque range: 200~18000 Nm
Power range: 0.18~200 kW

###

Speed ratio range: basic type 9.96~244.74, S/R combination type can reach 8608
Torque range: 43~4200 Nm
Power range: 0.18~22 kW
US $23-1,100
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery, Paper Mill
Function: Distribution Power, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:

###

Speed ratio range: basic type 5.36~197.37, K/R combination type can reach 32625
Torque range: 200~50000 Nm
Power range: 0.18~200 kW

###

Speed ratio range: R basic type 3.33~289.74, RX type 1.3~8.65, R/R combined type can reach 27001
Torque range: R basic type 85~18000 Nm, RX type 20~1680 Nm
Power range: R basic type 0.18~160 kW, RX type 0.18~132 kW

###

Speed ratio range: basic type 3.81~281.71, F/R combination type can reach 31434
Torque range: 200~18000 Nm
Power range: 0.18~200 kW

###

Speed ratio range: basic type 9.96~244.74, S/R combination type can reach 8608
Torque range: 43~4200 Nm
Power range: 0.18~22 kW

Worm reducer gearbox

Worm reducer gearboxes are commonly used to reduce the Agknx produced by a rotating shaft. They can achieve reduction ratios of five to sixty. In contrast, a single-stage hypoid gear can achieve up to a 120:1 reduction ratio. For further reduction, another type of gearing is used. So, a single stage worm reducer gearbox cannot achieve higher ratios than these.<brworm reducer

Mechanics

A worm reducer gearbox is an auxiliary mechanical device that uses worms to reduce the size of a rotating shaft. These worms have a range of tooth forms. One form is a line weave twist surface. Another is a trapezoid based on a central cross section. The trapezoid can be perpendicular to the tooth cross section, or it can be normal to the root cross section. Other forms include involute helicoids and convolute worms, which use a straight line intersecting the involute generating line.
Worm gears are lubricated with a special lubricant. Because worm gears are complex, it’s important to use the correct lubricant. Worm gear manufacturers provide approved lubricants for their gears. Using unapproved gear oil can damage your reducer gearbox’s efficiency. The right lubricant depends on several factors, including load, speed, duty cycle, and expected operating temperatures.
The efficiency of a worm gear reducer gearbox depends on several factors, including losses at gear mesh, losses in the bearings, and windage in the oil seal lip. In addition, the worm gear reducer gearbox’s efficiency varies with ambient temperature and operating temperature. The worm gear reducer gearbox’s efficiency can also vary with the ratio of the load. Moreover, worm gear reducer gearboxes are subject to break-in.
Worm gear reducer gearboxes are used in many different applications. They are typically used in small electric motors, but they’re also used in conveyor systems, presses, elevators, and mining applications. Worm gears are also commonly found in stringed musical instruments.
Worm gears have excellent reduction ratios and high Agknx multiplication, and they’re often used as speed reducer gearboxes in low to medium-speed applications. However, the efficiency of worm gear reducer gearboxes decreases with increasing ratios.

Sizes

Worm reducer gearboxes come in different sizes and tooth shapes. While the tooth shape of one worm is similar to the other, different worms are designed to carry a different amount of load. For example, a circular arc worm may have a different tooth shape than one with a secondary curve. Worm gears can also be adjusted for backlash. The backlash is the difference between the advancing and receding arc.
There are two sizes of worm reducer gearboxes available from Agknx Transmission. The SW-1 and SW-5 models offer ratios of 3.5:1 to 60:1 and 5:1 to 100:1 respectively. The size of the worm reducer gearbox is determined by the required gear ratio.
Worm gears have different thread counts. One is based on the central cross-section of the worm, and the other is on the right. Worm gears can have either a single or double thread. Single-threaded gears will reduce speed by 50 percent, while double-threaded gears will reduce speed by 25 percent.
Worm gear reducer gearboxes are lightweight and highly reliable. They can accommodate a variety of NEMA input flanges and hollow output bore sizes. Worm reducer gearboxes can be found at 6 regional warehouses, with prepaid freight. To make a purchasing decision, you should consider the horsepower and Agknx requirements of your specific application.
worm reducer

Applications

The Worm reducer gearbox market is a global business that is dominated by the North American and European regions. The report provides in-depth information on the market trends, key challenges, and opportunities. It also examines the current state of the industry and projects future market growth. The report is organized into segments based on product type, major geographical regions, and application. It also presents statistics and key data about the market.
Worm gear reducer gearboxes have many applications. They can be used to increase the speed of convey belts. They also help reduce noise. Worm gears have many teeth that touch the gear mesh, which makes them quieter. Moreover, the worm gears require only a single stage reducer gearbox, reducing the number of moving parts in the system.
The worm gear has long life and is suitable for different industries. It is a perfect choice for elevators and other applications that need fast stopping and braking. Its compact size and ability to hold a load make it suitable for these applications. It also prevents the load from free-falling as a result of a sudden braking. Worm gears can also be used in heavy-duty machinery such as rock crushers.
Worm gears are similar to ordinary gears except that they transfer motion at a 90-degree angle. As a result, the worm gears are extremely quiet, making them a suitable option for noise sensitive applications. They are also excellent for low-voltage applications, where the noise is critical.
Worm gears are ideal for applications with space restrictions, because they require fewer gear sets. The worm gears also allow for a smaller gearbox size. Consequently, they are the perfect choice for machines that are space-constrained, such as conveyors and packaging equipment.

Cost

The lifespan of a worm gear reducer gearbox is comparable to other gear reducer gearboxes. Worm gears have a long history of innovation and use in various industries, from shipbuilding to automobile manufacturing. Today, these gear reducer gearboxes are still popular with engineers. However, there are some things to keep in mind before buying one.
In the first place, a worm reducer gearbox needs to be affordable. Generally, a worm reducer gearbox costs about $120. The price varies with the brand name and features. Some products are more expensive than others, so be sure to shop around for the best price. In addition, it is important to consider the quality and design of the worm reducer gearbox before making a purchase.
Worm gear manufacturers have made significant advancements in materials, design and manufacturing. These advancements, along with the use of advanced lubricants, have resulted in significant increases in efficiency. For example, double enveloping worm gear reducer gearboxes have improved efficiency by three to eight percentage points. This improvement was achieved through rigorous testing of manufacturing processes and materials. With these improvements, worm gear reducer gearboxes have become more desirable in today’s market.
Worm reducer gearboxes are extremely versatile and reliable, and are available in a variety of sizes. Domestic manufacturers usually stock a large selection of reducer gearboxes, and are often able to ship them the same day you place your order. Most major domestic worm gear reducer gearbox manufacturers also share some critical mounting dimensions, such as the output shaft diameter, the mounting hole location, and the overall reducer gearbox housing height. Most manufacturers also offer standardized gear ratios. Some manufacturers have also improved gear design and added synthetic lubricants for better performance.
In addition, different tooth shapes of worms can increase their load carrying capacity. They can be used on secondary curves and circular arc cross sections. Moreover, the pitch point defines the boundary of the cross section. The mesh on the receding arc is smoother than that of the advancing arc. However, in the case of negative shifting, most of the mesh is on the receding arc.
worm reducer

Self-locking function

A worm reducer gearbox has a self-locking function. When a worm is fitted with all of its addendum teeth, the total number of teeth in the system should be greater than 40. This self-locking function is achieved through the worm’s rack and pinion mechanism. The worm’s self-locking feature can prevent the load from being dropped and is useful for many applications.
The self-locking function of a worm reducer gearbox is possible for two main reasons. First of all, a worm reducer gearbox uses two or more gears. One gear is placed at the input, and the other gear runs the output shaft. This mechanism produces a torque, which is transmitted to a spur gear.
Worm reducer gearboxes can be used in a variety of industrial applications. Because of their self-locking function, they are useful for preventing back-driving. They are also helpful for lifting and holding loads. Their self-locking mechanism allows for a large gear reduction ratio without increasing the size of a gear box.
Self-locking gears can be used to prevent back-driving and inertial driving. This is useful for many industries and can prevent backdriving. However, one major disadvantage of self-locking gears is their sensitivity to operating conditions. Lubrication, vibration, and misalignment can affect their reliability.
Embodiments of the invention provide a self-locking mechanism that prevents back-driving but allows forward-driving. The self-locking mechanism may comprise first and second ratchet cams disposed about a gear member. A releasable coupling member may be interposed between the gear member and the ratchet cam. This facilitates selective coupling and decoupling.
The worm reducer gearbox has several advantages. Its compact design is ideal for many mechanical transmission systems. It also provides greater load capacity than a cross-axis helical gear mechanism.

China Paper Mill Gearbox for Paper Machine     double stage worm gearboxChina Paper Mill Gearbox for Paper Machine     double stage worm gearbox
editor by czh 2023-01-30

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